Dynamic intervertebral implant

ABSTRACT

The implant includes two side walls resting against the vertebral end-plates and an intermediate wall joining the supporting walls. The implant can be deformed for insertion between the vertebrae to be treated to restore the attenuated mobility of the vertebrae, and includes mounting elements mounting on the vertebrae. The side walls have a curved shape, whose convexity is oriented towards the outside of the implant; the intermediate wall has a curved shape, whose convexity is oriented towards the outside of the implant such that it does not form any pronounced angles with the supporting side walls. The supporting side walls and the intermediate wall, have a partially oval shape; and the mounting elements are configured such that the implant can be mounted on the vertebrae.

The present invention relates to an intervertebral implant, notably intended for the treatment of cervical vertebrae by anterior approach route.

It is known to use intervertebral implants to restore the anatomic intervertebral space between two vertebrae. However, the existing implants are not completely satisfactory, in particular as regards the treatment of cervical vertebrae by anterior approach route, either because they do not restore perfectly the intervertebral space, or because they form obstacles to the movements of the vertebrae, or because they induce risks of insertion in the vertebral plates, or because they are difficult to implant, or because their durability or the anchoring thereof is questionable.

The document U.S. Pat. No. 5,749,916 describes a fusion cage slit laterally to enable the application of stresses on a graft contained in the wedge and/or for restoring anatomic mobility between two vertebrae.

This implant is not intended for treating cervical vertebrae by anterior approach route, and the implant according to the invention does not comprise any lateral slot.

There is also provided, by the document WO 01/62190, an intervertebral implant comprising a U-shaped body seen laterally, i.e. showing two lateral branches resting against the vertebral plates and a posterior “wall”. This body is deformable elastically for the insertion thereof between the vertebrae to be treated and to enable restoration of the mobility of the vertebrae, and forms protruding tabs for the attachment thereof to the vertebrae.

This implant is estimated as not satisfactory from the point of view of the restoration of an intervertebral space with mobility of the vertebrae. Indeed, the screw attachment of this implant is considered as not suitable for such a restoration, taking into account the risks induced of a vertebral fusion by growth of the bony cells, which may result in immobilisation of the vertebrae. Moreover, the resistance of this implant to the repeated stresses transmitted by these vertebrae is considered as questionable.

The purpose of the present invention is to remedy these shortcomings.

Its main object consists thus in providing an intervertebral implant capable of restoring adequate anatomic space between two vertebrae while keeping, in all certainty over time, the relative mobility of the two vertebrae treated.

Another object of the invention is to provide an intervertebral implant offering perfect resistance to the repeated stresses transmitted by these vertebrae.

The implant in question comprises, as known, two lateral walls bearing against the vertebral plates and an intermediate wall for connection of these lateral bearing walls, this implant being deformable elastically for the insertion thereof between the vertebrae to be treated and to enable restoration of dampened mobility of these vertebrae, and including means for the assembly thereof to these vertebrae.

According to the invention,

-   -   said lateral bearing walls show, seen laterally, curved shapes         with their convexity turned to the outside of the implant;     -   said intermediate wall shows a curved shape, with its convexity         turned to the outside of the implant, and is such that it does         not form any marked angles with said lateral bearing walls,         these lateral bearing walls and this intermediate wall having         thus, seen laterally, partial oval “water drop”-like shape; and     -   the means for fastening the implant to the vertebrae are         designed to enable non rigid assembly of this implant to these         vertebrae, i.e. authorising slight deformation of the implant         with respect to the vertebrae as the latter are moving.

The curved shaped of said lateral walls enables these walls to adapt accurately to the shape of the respective faces of the vertebral plates, thereby ensuring certain retention of the implant between the vertebrae.

Once in place, the implant does not oppose the movements of the vertebrae because of the deformability of the intermediate wall thereof; the risk of inserting the implant in the vertebral plates is consequently vastly reduced, if not eliminated, the more so because said lateral walls possess wide contact surfaces with the vertebral plates.

The absence of marked angles between said lateral bearing walls and said intermediate wall enables to avoid, on the body of the implant, any concentration of the loads transmitted by the vertebrae at a given location of this body, and enables consequently to this implant to have perfect resistance to these loads over time.

The shape aforementioned of the body of the implant enables besides certain deformation of the implant with respect to the vertebrae when the latter are moving, this deformation being not prevented by said means for fastening this implant to the vertebrae and being only limited by the latter.

This mobility prevents any risks of fusion of the intervertebral space further to bony cells growing around the implant, and therefore to keep total mobility of the vertebrae relative to one another over time.

Preferably, said intermediate wall is so shaped as, when not deformed, to maintain said lateral bearing walls at a distance from one another which is slightly greater than the height of the intervertebral space to be restored.

This intermediate wall is therefore slightly constrained when the implant is placed and enables to ensure, by elastic return, slight support of the upper vertebra relative to the lower vertebra.

Advantageously, the implant is made simply by folding a single piece of appropriate material, notably a sheet metal flank. The material used may be, notably, titanium, aluminium and vanadium alloy, known as “TA6V”.

According to a preferred embodiment of the invention, said attachment means of the implant to the vertebrae comprise at least one series of ribs parallel to one another, with sharp free ridges, protruding from the external face of the free end of a lateral bearing wall.

These ribs are intended for insertion in the anterior zone of the body of the adjacent vertebra.

The implant may comprise two series of ribs, the one on one of the lateral bearing walls, the other on the other lateral bearing wall. For treating cervical vertebrae, the implant exhibits advantageously a “lower” lateral bearing wall, i.e. bearing against the lower vertebra during placement, with a length greater than that of the other lateral bearing wall.

The implant described above may be part of a set of implants including at least one other intervertebral implant, intended to realise a fusion between the two vertebrae to be treated; this other implant, so-called “fusion” implant, has a structure similar to that of the implant described above, but comprises attachment means which enable the rigid assembly thereof to the vertebrae treated.

Preferably, in such a case, said means enabling to attach the “fusion” implant comprise at least one tab integral with one of said lateral bearing walls, drilled with a reception hole of an anchoring screw, this screw being intended for insertion in the body of the corresponding vertebra.

Said lateral bearing walls of the “fusion” implant may exhibit surface coverings promoting their osteo-integration and/or comprise holes which communicate the space delineated between them, with the exterior of the implant. A bony graft may then be placed in this space.

For better understanding thereof, the invention is again described below with reference to the appended schematic drawing, representing for non limiting exemplification purposes, a possible embodiment possible of the intervertebral implant in question, and a “fusion” implant included in a set of implants also affected, said set comprising said intervertebral implant according to the invention and said “fusion” implant.

FIG. 1 is a perspective view of the intervertebral implant in question;

FIG. 2 is a side view thereof after placement thereof;

FIG. 3 is a perspective view of said “fusion” implant, and

FIG. 4 is a side view of this “fusion” implant after placement.

FIGS. 1 and 2 represent an intervertebral implant 1 for the treatment of cervical vertebrae 10 by anterior approach route.

As it appears, the implant 1 is realised by folding a given piece of material and exhibits, seen laterally, i.e. in the sagittal plane after implantation, a curved shape delineating two lateral bearing walls 2 and one intermediate wall 3.

Said piece of material is a sheet flank made of titanium, aluminium and of vanadium alloy known as “TA6V”.

The lateral walls 2 show, seen laterally, domed shapes on the greatest portion of their length, the convexities thereof being turned towards the exterior of the implant 1. At their free end zones, these lateral bearing walls 2 are rectilinear in shape and comprise each a series of ribs 4.

The length of the “lower” wall 2, i.e. abutting the lower vertebra during implantation, is greater than that of the other wall 2.

The intermediate wall 3 has a curved shape whereof the convexity is turned towards the exterior of the implant. As appears clearly, it does not form any marked angles with the lateral bearing walls 2, these lateral bearing walls 2 and this intermediate wall 3 having thus, seen laterally, partially oval “water drop”-like shape.

The intermediate wall 3 is moreover deformable elastically between a neutral form, wherein it maintains normally the walls 2 at a distance from one another which is slightly greater than the height of the intervertebral space to be restored, and a constrained shape, wherein said wall 3 enables to bring the free ends of both walls 2 together. This bringing together is such that it enables to reduce the height of the implant 1 so that such height is smaller than the height of the intervertebral space to be restored.

The ribs 4 are parallel to one another and protrude from the free end zone of each wall 2, towards the exterior of the implant 1. Each of them is delineated by an anterior face perpendicular to the longitudinal direction of the implant 1 and by a tilted posterior face, forming an angle of approximately 500 with the anterior face. These ribs 4 thus exhibit relatively sharp free ridges.

The implant 1 represented for exemplification purposes exhibits the following dimensions:

-   -   maximum dimension of the implant in the sagittal plane:         approximately 17 mm;     -   difference in length of the walls 2: approximately 1 mm;     -   dimension of the implant in the front plane: approximately 18         mm;     -   thickness of said flank at the walls 2 and of the wall 3:         approximately 1 mm;     -   maximum thickness of the implant 1, at the exterior domed faces         of the lateral walls 2: approximately 7 mm;     -   curvature radius of the upper half of the intermediate wall 3:         approximately 2.7 mm;     -   curvature radius of the lower half of the intermediate wall 3:         approximately 3.3 mm;     -   curvature radius of the domed zone of the upper lateral wall 2:         10 mm;     -   curvature radius of the domed zone of the lower lateral wall 2:         approximately 25 mm.

In practice, the walls 2 are brought towards one another by deformation of the wall 3, to enable insertion of the implant 1 between the vertebral plates of the two vertebrae 10 to be treated, then, once said insertion is completed, the walls 2 are released, which presses said walls against these vertebral plates. The ribs 4 are inserted in the vertebral plates and enable non rigid assembly of the implant 1 to these vertebrae or tissues, i.e. allowing slight deformation of the implant with respect to the vertebrae as the vertebrae are moving, while opposing any expulsion of the implant.

The domed shape of the walls 2 enables these walls to match precisely the shape exhibited by the respective faces of these vertebral plates, and ensures certain retention of the implant between the vertebrae 10. The elastic stress remaining in the wall 3 enables to maintain the ribs 4 inserted in the vertebrae 10.

The “fusion” implant 11 shown on FIGS. 3 and 4 have a structure similar to that of the implant 1 described above, except that the walls 2 comprise two tabs 5, interconnected therewith and extend their free ends.

Each of these tabs 5 is attached to the end of the wall 2 which supports the latter by two curved lateral connection zones, which enable to ensure perfectly solid link of this tab 5 and of the wall 2, and is drilled with a hole accommodating an anchoring screw 6. This screw 6 is intended to be inserted in the body of the corresponding vertebra 10, as shown on FIG. 4.

Each tab 5 forms an angle of the order of 120° with the general antero-posterior direction of the wall 2 to which said tab is attached, and exhibits a thickness greater than that of the remainder of the implant 1. This thickness is approximately 1.5 mm in the example represented.

The “fusion” implant 11 is used to realise a fusion between the two vertebrae 10 to be treated.

It appears from the foregoing that the invention brings a decisive improvement to the anterior technique, by providing an intervertebral implant enabling perfect restoration of the intervertebral space, without opposing the movements of the vertebrae, without inducing any risks of insertion in the vertebral plates nor of risk of fusion by growing bony cells, while being easy to be implanted and whereof the durability is not questionable.

It goes without saying that the invention is not limited to the embodiment described above for exemplification purposes, but it includes conversely all the embodiment variations covered by the appended claims. 

1. A vertebral implant comprising: a first bearing wall having an outer convex surface; a second bearing wall having an outer convex surface; a C-shaped intermediate wall connecting the first bearing wall to the second bearing wall such that the first and second bearing walls are substantially parallel to one another and are spaced apart from one another, and wherein a length of each of the first and second bearing walls extends between a first end connected to the intermediate wall and a free end distant from the intermediate wall; and at least one vertebral engaging protrusion disposed on at least one of the first and second bearing walls, wherein the at least one vertebral engaging protrusion comprises an elongated rib having a length and a width, the length being longer than the width, the length of the rib extending completely across a width of at least one of the first bearing wall and the second bearing wall.
 2. The implant of claim 1, wherein the outer convex surface of the first bearing wall includes a radius of curvature that is less than a radius of curvature of the outer convex surface of the second bearing wall.
 3. The implant of claim 1, wherein the length of the first bearing wall is less than the length of the second bearing wall.
 4. The implant of claim 1, further including at least one additional vertebral engaging protrusion disposed on the other of the first and second bearing walls.
 5. The implant of claim 4, wherein the vertebral engaging protrusions are each positioned proximate a free end of a respective bearing wall.
 6. The implant of claim 1, wherein the at least one vertebral engaging protrusion is proximate the free end of the bearing wall on which it is disposed.
 7. The implant of claim 1, wherein the at least one vertebral engaging protrusion includes a plurality of sharp ribs.
 8. The implant of claim 1, further including outer surface modifications configured to promote bony ingrowth.
 9. The implant of claim 8, wherein the outer surface modifications include a plurality of holes in at least one of the first and second bearing walls.
 10. The implant of claim 1, wherein the implant has a first width proximate the intermediate wall and a second width proximate the free ends of the first and second bearing walls, wherein the first width is greater than the second width.
 11. A vertebral implant, comprising: a first bearing wall having an outer convex surface; a second bearing wall having an outer convex surface; an intermediate wall having a continuous, curved shape without marked angles, the intermediate wall connecting the first bearing wall to the second bearing wall such that at least portions of the first and second bearing walls having outer convex surfaces are substantially parallel to one another and are spaced apart from one another, and wherein the first and second bearing walls each have a first end connected to the intermediate wall and a free end distant from the intermediate wall; and at least one vertebral engaging protrusion disposed on at least one of the first and second bearing walls, wherein the at least one vertebral engaging protrusion has a longitudinal axis and the longitudinal axis is substantially parallel to the free end of at least one of the first and second bearing walls.
 12. The implant of claim 11, wherein the outer convex surface of the first bearing wall includes a radius of curvature that is less than a radius of curvature of the outer convex surface of the second bearing wall.
 13. The implant of claim 11, wherein the length of the first bearing wall is less than the length of the second bearing wall, the lengths being measured from the intermediate wall to the free ends of the first and second bearing walls.
 14. The implant of claim 11, including at least one additional vertebral engaging protrusion disposed on the other of the first and second bearing walls.
 15. The implant of claim 14, wherein each vertebral engaging protrusion is disposed proximate the free end of the bearing wall on which the engaging protrusion is disposed.
 16. The implant of claim 14, wherein the vertebral engaging protrusions do not extend beyond the respective free ends of the first and second bearing walls.
 17. The implant of claim 11, wherein the at least one vertebral engaging protrusion is disposed proximate the free end of the bearing wall on which the at least one vertebral engaging protrusion is disposed.
 18. The implant of claim 11, wherein the at least one vertebral engaging protrusion does not extend beyond the free end of the first bearing wall on which the at least one vertebral engaging protrusions is disposed.
 19. The implant of claim 11, wherein the at least one vertebral engaging protrusion includes a plurality of sharp ribs.
 20. The implant of claim 14, wherein the vertebral engaging protrusions each include at least one elongated rib having a length and a width, the length being longer than the width, the length of the rib extending at least partially across a width of a respective one of the first bearing wall and the second bearing wall.
 21. The implant of claim 11, further including outer surface modifications configured to promote bony ingrowth.
 22. The implant of claim 21, wherein the outer surface modifications include a plurality of holes in at least one of the first and second bearing walls.
 23. The implant of claim 22, wherein the implant has a first width proximate the intermediate wall and a second width proximate the free ends of the first and second bearing walls, wherein the first width is greater than the second width.
 24. The implant of claim 22, further including at least one tab extending from the first or second bearing wall and having a through hole configured to receive a screw.
 25. The implant of claim 11, wherein the at least one vertebral engaging protrusion includes at least one elongated rib having a length and a width, the length being longer than the width, the length of the rib extending at least partially across a with of either the first bearing wall or the second bearing wall.
 26. A vertebral implant, comprising: a first bearing wall having an outer convex surface; a second bearing wall having an outer convex surface; a C-shaped intermediate wall having a first curved upper portion of a first radius of curvature proximate the first bearing wall and a second curved lower portion of a second radius of curvature proximate the lower bearing wall, wherein the first radius of curvature is different from the second radius of curvature, the intermediate wall connecting the first bearing wall to the second bearing wall such that the first and second bearing walls are substantially parallel to one another and are spaced apart from one another, and wherein the first and second bearing walls each have a first end connected to the intermediate wall and a free end distant from the intermediate wall; at least one vertebral engaging protrusion disposed on at least one of the first and second bearing walls, wherein the at least one vertebral engaging protrusion has a longitudinal axis and the longitudinal axis is substantially parallel to a free end of at least one of the first and second bearing walls.
 27. The implant of claim 26, wherein the outer convex surface of the first bearing wall includes a radius of curvature that is less than a radius of curvature of the outer convex surface of the second bearing wall.
 28. The implant of claim 26, wherein the length of the first bearing wall is less than the length of the second bearing wall, the lengths being measured from the intermediate wall to the free ends of the first and second bearing walls.
 29. The implant of claim 26, including at least one additional vertebral engaging protrusion disposed on the other of the first and second bearing walls.
 30. The implant of claim 29, wherein the vertebral engaging protrusions are disposed proximate a free end of each of the first and second bearing walls.
 31. The implant of claim 29, wherein the vertebral engaging protrusion do not extend beyond the respective free ends of the first and second bearing walls.
 32. The implant of claim 29, wherein the vertebral engaging protrusions each include at least one elongated rib having a length and a width, the length being longer than the width, the length of the rib extending at least partially across a width of a respective one of the first bearing wall and the second bearing wall.
 33. The implant of claim 26, wherein the at least one vertebral engaging protrusion is disposed proximate a free end of the first and second bearing walls.
 34. The implant of claim 26, wherein the at least one vertebral engaging protrusion does not extend beyond the free ends of the first and second bearing walls.
 35. The implant of claim 26, wherein the at least one vertebral engaging protrusion includes a plurality of sharp ribs.
 36. The implant of claim 26, further including outer surface modifications configured to promote bony ingrowth.
 37. The implant of claim 26, wherein the outer surface modifications include a plurality of holes in at least one of the first and second bearing walls.
 38. The implant of claim 26, wherein the implant has a first width proximate the intermediate wall and a second width proximate the free ends of the first and second bearing walls, wherein the first width is greater than the second width.
 39. The implant of claim 26, wherein the first radius of curvature of the first curved upper portion of the intermediate wall is less than the second radius of curvature of the second curved lower portion of the intermediate wall.
 40. The implant of claim 26, wherein the at least one vertebral engaging protrusion includes at least one elongated rib having a length and a width, the length being longer than the width, the length of the rib extending at least partially across a width of either the first bearing wall or the second bearing wall.
 41. A vertebral implant, comprising: a first bearing wall having an outer convex surface; a second bearing wall having an outer convex surface; a C-shaped intermediate wall connecting the first bearing wall to the second bearing wall such that the first and second bearing walls are substantially parallel to one another and are spaced apart from one another, and wherein a length of each of the first and second bearing walls extends between a first end connected to the intermediate wall and a free end distant from the intermediate wall; and at least one vertebra engaging protrusion disposed on at least one of the first and second bearing walls, wherein the at least one vertebral engaging protrusion comprises an elongated rib having a length and a width, the length being longer than the width, the length of the rib extending across a width of at least one of the first bearing wall and the second bearing wall, and the length of the at least one vertebral engaging protrusion being substantially parallel to the free end of the bearing wall on which it is disposed.
 42. The implant of claim 41, wherein the outer convex surface of the first bearing wall includes a radius of curvature that is less than a radius of curvature of the outer convex surface of the second bearing wall.
 43. The implant of claim 41, wherein the length of the first bearing wall is less than the length of the second bearing wall.
 44. The implant of claim 41, further including at least on additional vertebral engaging protrusion disposed on the other of the first and second bearing walls.
 45. The implant of claim 41, wherein the at least one vertebral engaging protrusion is proximate a free end of the bearing wall.
 46. The implant of claim 45, wherein the vertebral engaging protrusions are each positioned proximate a free end of a respective bearing wall.
 47. The implant of claim 41, wherein the at least on vertebral engaging protrusion includes a plurality of sharp ribs.
 48. The implant of claim 41, further including outer surface modifications configured to promote bony ingrowth.
 49. The implant of claim 41, wherein the outer surface modifications include a plurality of holes in at least one of the first and second bearing walls.
 50. The implant of claim 41, wherein the implant has a first width proximate the intermediate wall and a second width proximate the free ends of the first and second bearing walls, wherein the first width is greater than the second width. 